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          螺旋锁定墙板机

          作者:匿名    访问量:3270    发布时间:2013/9/20
                螺旋锁定墙板机目前是最前沿的新产品。国家知识产权局依法受理专利,专利受理号为:200320113445·8。该成型工艺出产的内隔墙板材具有高强隔声、高效低本、质轻隔热、灌注锁定不开裂等特点。
          1、高强隔声:本机采用机械挤压外附振动成型原理,对结构进一步优化设计,在空心率不减小的情况下优化搅刀送料量,加大激振力,加大条板孔与孔接壤面肋间的密实度,减少松散带,使制板质量得以大幅度进步;同时设计有随性能上铺筋(Φ2mm低碳退火钢丝)和下拉筋机构,能进步条板抗弯荷载强度,减少台座起板、施工运输中条板的破损率。大家都知道,条板密实度直接影响隔声效果,该机采取以上设计措施和技术方案来增加条板强度,进步条板密实度及其整体质量,天然其隔声效果就有很大进步。
          2、高效低本:本机设计运行制板速度为每分钟0.8m~1.5m,根据需要长度可任意切割,运行速度按均匀每分钟1m计算,每班按7个工作小时,一年工作10个月,一台(套)设备单班出产7.5万m2,双班出产可达15万m2。本机所使用的原材料为普通水泥、粉煤灰、煤矸石、炉灰渣、陶粒、膨胀珍珠岩等。根据各地资源不同,均匀每平方米本钱约16元~18元(包括原材料费、人工费、水电费等)。市场售价均匀每平方米按50元~65元,每年每台(套)设备按双班出产15万m2计算,一台(套)设备年毛利润为(50元/m2-18元/m2)×15万/m2=480万元/年。办一个年产15万平方米的轻质条板厂,设备投资约21万元(包括主机1台、搅拌机1台、破碎机1台、切割机1台、运料车2台、运板车2台、灌浆机1台、绕丝机1台、共8种10台,不含土建),当年投资当年收回并盈利,可见其经济效益非常可观。
          3、灌注锁定不开裂:墙体裂痕题目是我国各类墙体材料普遍存在的老题目,有的不仅条板接缝开裂,甚至板面也存在严峻的干收缩裂纹。就其开裂原因是诸方面的,大致分为有外部的原因也有内部原因。从外因来讲,一是干湿变化形成的干缩裂痕;二是温度变化,热胀冷缩引起的温度裂痕;三是结构变形,静、动荷载引起的结构裂痕。从内部原因分析,材质的选用(如煤矸石和炉渣必需陈化等)、材料配比、出产工艺、养护时间、养护方式(是否露天堆放)、含水率(水灰比)、接缝材料、施工工艺和企口型式等都可能造成墙体开裂或产生不同型式的微裂纹。
          我们首先吃透墙体开裂原因,理顺裂痕与设备的直接关系,确定从内部原因抓起,与设备有关的只有出产工艺和企口设计型式两种。一是我们采用机械挤压(加筋)成型工艺,特别对整机结构进行优化设计,在进步制板密实度及减少松散带上与其他厂家有明显改进和进步;二是创造性的改进条板企口型式。目前开发研制的螺旋锁定墙板机就是针对板缝开裂的。所谓螺旋锁定,就是在条板两侧对称位置半圆槽内设计有螺旋带,且螺旋带左右旋向不同,施工中当两条板对接并灌注灰浆后,企口的两半圆槽内形成一个旋向不同的螺旋柱体,能起到横截面(径向)360°和纵向(轴向全长)全方位整体锁定,灌注灰浆干缩后的内应力也被较大接触面积的螺旋柱平均开释在两个半圆槽内。形象地说,改进后的螺旋榫槽灌浆后犹如形成一根超大直径的螺纹钢柱,具有理想的整体性和抗震性,能预防和克服施工误差、墙体内应力和意外震惊等所造成的微动开裂。
          4、枢纽易损件螺旋搅刀使用寿命长、维修用度低。搅刀采用硬质合金钎焊工艺,使用寿命不低于5万m2。经多年的使用经验和对海内耐磨材料的考察,包括锻造耐磨合金等工艺,都远远达不到硬质合金钎焊工艺的使用寿命。

          本文由www.blogkoukoku.com提供

          "Spiral lock wall plate", which in the tribes of the same industry, is currently the cutting edge of new products. The state intellectual property office of patent, in accordance with the patent acceptance number is: 200320113445 · 8. The molding process of the partition plate with high strength this qualitative light, heat insulation, sound insulation, high efficiency low perfusion lock without cracking.
          1, high strength, sound insulation: the machine adopts mechanical outside attached vibration extrusion molding principle, the structure was further optimized design, in the case of hollow rate does not reduce optimization mixing blade to send shoes, more exciting force, increase the rib plate holes and hole on surface between the compactness, reduce loose belt, make the system board to the substantial progress of quality; Reinforcement is designed at the same time with the performance with low carbon annealed wire (Φ 2 mm) and the brace, can you improve the strength of plate bending load, reduce the pedestal plate, construction transportation of items of breakage. As everybody knows, slat compactness direct impact sound insulation effect, the machine above design measures and technical scheme to increase the plate strength, progress bar compactness and their overall quality, natural its sound insulation effect has great progress.
          Duty system board 2, low efficient of this: the design speed of 0.8 m to 1.5 m per minute, according to the required length can be arbitrary cutting, speed calculated on uniform 1 m per minute, each class according to the 7 working hours, 10 months of the year, a single class from 75000 m2 (set) equipment, two to produce up to 150000 m2. This machine is used by the raw materials for Portland cement, fly ash, coal gangue, furnace ash, ceramsite, expanded perlite, etc. Depending on local resources, uniform capital RMB 16 ~ 18 yuan per square meter (including raw material cost, labor, utilities, etc.). Uniform market price, according to 50 yuan to 65 yuan per square meter per year (set) equipment produced by two to 150000 m2, a (set) device in gross profit margin for (50 yuan/m2-18 yuan/m2) x 150000 / m2 = 4.8 million yuan/year. Article do an annual output of 150000 square meters of light plate factory, equipment investment about 210000 yuan (including host 1, and a mixer, crusher machine, cutting machine 1 units, 2 two transport carts lorry, filling machine, wire machine, a total of 8 kinds of 10 sets, including civil engineering), current year investment back and profitable, its economic benefit is very considerable.
          3, perfusion lock: crazing wall cracks topic is the old topic of all kinds of wall materials are widespread in our country, there is not only a plate juncture craze, even exist severe dry shrinkage crack surface. Owing to the cracking reason is, roughly divided into external cause and internal cause. Will tell from the external cause, one is the formation of drought-wet change on different drying shrinkage crack; Second, the temperature change, heat bilges cold shrink cracks caused by temperature; Third, structural deformation, static, dynamic loads caused by structural cracks. From internal cause analysis, the selection of materials, such as coal gangue and slag necessary aging, etc.), the ratio of materials, production process and maintenance time, maintenance way (whether) deposited in the open air, moisture content, water cement ratio, joint materials, construction technology and tongue-and-groove type can contribute to the wall cracks or produce different types of micro cracks.
          We first dig through the wall cracking reason, straighten out the cracks in a direct relationship with the equipment, determine from the internal reasons, only produce process and related to the equipment design of tongue-and-groove type two kinds. One is we use mechanical extrusion forming technique (reinforced), optimize the whole structure design, special in the progressive system board density and reduce the loose wear and other manufacturers have obvious improvement and progress; Article 2 it is the creative improvement board tongue-and-groove type. The current development of spiral lock wall plate is aimed at plate slit. Article alleged spiral lock, it is in the plate on both sides of the symmetrical position semicircle with spiral groove design, and spin around to different spiral belt, when two docking board during construction and after grouting mortar, tongue-and-groove two semicircle groove to form a spiral cylinder rotate to different, can have cross section (radial) 360 ° and longitudinal length (axial) comprehensive overall lock, after grouting mortar shrinkage internal stress is larger contact area of the spiral column average release in two semicircle groove. Figuratively speaking, the improved spiral tenon CaoGuan slurry is formed after a pillar of large diameter of rebar, has the ideal integrity and vibration resistance, can prevent and overcome the construction error, wall caused by the internal stress and unexpected shock micro crack.
          4, hub spiral mixing blade parts, long service life and low maintenance capability. Mixing blade using hard alloy brazing process, the service life of not less than 50000 m2. After many years of experience in the use of and on the investigation to the tribes of wear-resistant materials, including forging process such as wear-resistant alloy, are far less than the service life of cemented carbide brazing process.
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